The UK Manufacturer Behind the Access Solution

Founded in 2008. 117 employees. Over 700 million parts manufactured. We design, test, and build every product in-house, giving the UK construction industry direct access to the manufacturer.

ISO 9001, ISO 14001, ISO 45001, Constructionline Gold, NBS, RIBA

Who is Rapid Access?

Rapid Access Ltd is a UK manufacturer of access panels, riser doors, loft hatches, and meter overboxes for the construction industry. Founded in 2008 in Nuneaton, Warwickshire, the company has grown from 18 employees and a single production line to 117 staff across multiple sites, manufacturing high-performance access solutions used on projects worldwide. The Rapid Access group includes Exitile, Palco, and FlipFix, serving healthcare, commercial, education, residential, retail, hospitality, and transport sectors across the UK and beyond.

Our Story

From 18 People and One Production Line

Rapid Access Ltd was founded on 1 August 2008 at Lauren House in Nuneaton by three local businessmen with a shared vision to transform the access panel industry. Starting with 18 employees and a single production line manufacturing bespoke access panels and riser doors, the company set out to deliver higher-quality products with faster lead times and better service than anything else on the market.

That ambition drove everything that followed. Innovation came early, with the RapidFit® riser door launching in 2013, a spring-loaded pin hinge system that reduced door installation time by up to 95% compared to traditional piano hinges. In 2015, the FlipFix® access panel followed, engineered to install without screws, glue, or timber bracing, delivering up to 80% labour savings on site.

As demand accelerated, so did investment. A dedicated warehouse opened in Atherstone in 2019 to support next-day delivery for the FlipFix® range. A second manufacturing facility followed in 2021 at Secton Court, designed for efficient, automated mass production of FlipFix panels. A third facility at Kelsey Close opened in 2022 to enhance punching capacity, supplying flat-form blanks to both Aston Road and Secton Court. And in 2025, a fourth manufacturing site opened at Centrovell Industrial Estate, purpose-built for mass-producing riser doors.

Alongside this physical growth, the company achieved ISO 9001 in 2020, ISO 14001 in March 2024, and ISO 45001 in December 2024, embedding quality, environmental responsibility, and workplace safety into every process.

By 2025, the team had grown to 117 employees, with over 700 million parts manufactured and more than 10,000 customers served. Rapid Access is firmly established as a leader in high-performance access solutions for the UK and global construction industry.

Purpose

What Drives Us

Our Mission

To continually supply products to access the services of buildings. We pride ourselves on manufacturing the highest quality products in the shortest lead time within the industry. We want our clients to experience customer service that exceeds expectations.

Our Vision

To provide innovative access solutions for the global construction industry.

History

Our Journey

  • 1 August 2008

    Founded

    Rapid Access Ltd was incorporated at Lauren House, Aston Road, Nuneaton. Founded by three local businessmen united by a shared vision to transform the access panel industry.

    18 employees
  • 13 March 2013

    RapidFit® Launched

    Introduced the RapidFit® riser door range with a spring-loaded pin hinge system. Installation time reduced by up to 95% compared to traditional piano hinges.

  • 5 January 2015

    FlipFix® Launched

    Manufacturing began on the FlipFix® range. Installs without screws, glue, or timber bracing, delivering up to 80% labour savings on site.

  • 27 June 2019

    First Warehouse Opened

    Opened an independent warehouse at Carlyon Road Industrial Estate, Atherstone, to support next-day delivery of the FlipFix® range.

    51 employees
  • 22 September 2020

    ISO 9001 Achieved

    Achieved ISO 9001:2015, demonstrating commitment to quality management, continuous improvement, and reliable products.

  • 19 April 2021

    Second Manufacturing Facility

    Opened Secton Court at Attleborough Fields, Nuneaton. Purpose-built for efficient, automated mass production of the FlipFix range.

    62 employees
  • 15 April 2022

    Third Manufacturing Facility

    Opened Kelsey Close to enhance punching capacity, supplying flat-form blanks to both Aston Road and Secton Court.

    74 employees
  • 13 March 2024

    ISO 14001 Achieved

    Achieved ISO 14001:2015, reflecting the company's commitment to sustainability and environmental responsibility across all operations.

  • 17 December 2024

    ISO 45001 Achieved

    Achieved ISO 45001:2018, the internationally recognised standard for occupational health and safety management systems.

  • 16 May 2025

    Fourth Manufacturing Facility

    Opened Centrovell Industrial Estate, purpose-built for mass-producing riser doors with a strong emphasis on efficiency and automation.

    117 employees
At a Glance

Rapid Access at a Glance

Founded 2008
17 years of manufacturing access solutions
117
Employees across multiple sites
700M+
Parts manufactured
10,000+
Customers served
33
Fire test certificates from UKAS labs
4 Day
Bespoke manufacturing lead time
3 to 5 Day
Standard dispatch
19
BIM objects on NBS Source
3 Brands
Exitile, Palco, FlipFix
Why Us

Why Contractors, Architects, and Specifiers Choose Rapid Access

We're the Manufacturer

No middlemen, no reliance on third-party stock. We design and manufacture every product across our UK facilities, which means faster turnarounds, sharper pricing, and the flexibility to create bespoke solutions at speed.

Tested and Certified

Every product is independently tested for fire, acoustic, airtight, and smoke performance by UKAS-accredited laboratories including BRE and Warringtonfire. We invest in fire testing monthly. We do not make claims, we provide evidence. All documentation is ready for Building Control and project sign-off.

Bespoke in 4 Days

When standard doesn't fit, bespoke doesn't have to mean waiting. Custom sizes, non-standard specifications, and project-specific requirements are typically manufactured and dispatched within 4 working days.

3 to 5 Day Standard Lead Times

Standard products are dispatched in 3 to 5 working days. Our manufacturing capacity and stock holding means we respond to demand rather than hoping it's on the shelf.

Technical Support From the Source

Our technical team are product specialists, not call handlers. They understand wall build-ups, fire strategies, acoustic requirements, and Building Regulations because they work directly with the design and manufacturing teams who built the product.

Complete Documentation

Fire test certificates, acoustic test reports, datasheets, NBS specifications, BIM objects, CAD files, installation guidance, and quality checklists. Everything an architect, contractor, or Building Control officer needs, prepared by the manufacturer.

Our Brands

The Rapid Access Group

Exitile

Our broadest access panel range with established reach across UK merchants and distributors. Metal-faced, tile-faced, and plasterboard-faced panels for every application.

Palco

Specialist riser doors and access solutions for commercial, healthcare, and residential projects. Including our RapidFit® hinge system that replaced traditional piano hinge technology.

FlipFix

The fastest way to install an access panel. Launched in 2015, FlipFix's unique fitting device, mitreless frame, and flush lock system makes installation up to 5 times quicker than traditional panels, saving up to 80% on fitting costs. The innovative box packaging for stock sizes doubles as a pop-out template for cutting openings.

Innovation

Constantly Developing, Never Standing Still

We invest in product development continuously. Our dedicated R&D team works on new products, improved manufacturing processes, and better installation methods, driven by real feedback from site teams, architects, and contractors.

The RapidFit® hinge system eliminated the need for bracing or supporting the structural opening. No extra screws or glue required. Installation time dropped by up to 95% compared to traditional piano hinges. The FlipFix® fitting device secures panels against plasterboard or drywall from 8mm to 32mm thickness, fitting flush for a clean finish. A project requiring 300 panels can save up to 40 hours of fitting time, reducing time on site by a full week.

Each new facility has been designed around the specific product it manufactures. Secton Court for FlipFix mass production, Kelsey Close for punching and blank preparation, and Centrovell for riser doors. Every expansion has been driven by demand and designed for efficiency and automation.

We also invest in fire testing monthly, building an expanding library of 33 test certificates that gives specifiers more options and more confidence.

Download Our Architects Brochure

Performance data, standard sizes, bespoke capabilities, and certification details. The complete reference for working with Rapid Access.

Ready to Work With the Manufacturer?

Whether you need a single panel or a full project schedule, our team of 117 is ready to help. Speak to us directly. No middlemen, no delays.

Common Questions

Frequently Asked Questions

Rapid Access Ltd was incorporated on 1 August 2008 at Lauren House, Aston Road, Nuneaton, Warwickshire. The company was founded by three local businessmen with a shared vision to transform the access panel industry, starting with 18 employees and a single production line.
As of 2025, Rapid Access has 117 employees. The company has grown from 18 employees at founding through 51 (2019), 62 (2021), 74 (2022), to 117 today.
Over 700 million parts have been manufactured since the company was founded in 2008.
RapidFit® is Rapid Access's spring-loaded pin hinge system for riser doors, launched in 2013. It allows the door leaf to be slotted into the frame in seconds, reducing installation time by up to 95% compared to traditional piano hinge systems.
FlipFix® is Rapid Access's range of access panels launched in 2015, engineered for dramatically faster installation. Using a unique fitting device, FlipFix panels install without screws, glue, or timber bracing, delivering up to 80% labour savings compared to conventional access panels.
The Rapid Access group includes three brands: Exitile (broad access panel range), Palco (specialist riser doors with RapidFit® hinge system), and FlipFix (fast-fit access panels). Together they cover the full spectrum of access solutions for the construction market.
No. We are the manufacturer and supply through a trusted UK distribution network. Contractors and project teams source through our distribution partners, but our technical, design, and on-site support teams work directly with everyone involved in the project.
We hold ISO 9001:2015 (achieved September 2020), ISO 14001:2015 (achieved March 2024), and ISO 45001:2018 (achieved December 2024). Products are tested by UKAS-accredited laboratories. We're also Constructionline Gold verified and listed on NBS Source.
Yes. We welcome visits from architects, contractors, and specifiers who want to see how our products are made. Contact us to arrange a visit.